- Been There Done That - Vanagon Tips and Tricks from the Vanagon Mailing List

Been There, Done That, Vanagon maintenance guide

Tips and Tricks From the Vanagon Mailing List

Welcome...
General

Clutch / Transmission

Engine

Suspension, Brakes, Steering

Body / Heater

__________________________
Vanagon Rescue Squad
Events and Campfests
Wizzdom

Smart Mods

Websites

Frydaye stuff

30 - 50 3rd Gear Challenge

Good Books on Amazon
Managing 12 Volts: How to Upgrade, Operate, and Troubleshoot 12 Volt Electrical Systems

Batteries in a Portable World: A Handbook on Rechargeable Batteries for Non-Engineers, Third Edition Isidor Buchmann

email suggestions to:
vanagon@gmail.com

Vanagon Mailing List

Free in the Android Market, the Vanagon Rescue Squad app for Android phones. Scan the QR or search the Market for Vanagon.

NEW! Now on the App Store for iPhone and iPad.


Things to do for new vanagon owners Heater Controls Tire Pressure Belts, Changing, Tensioning Troubleshooting basics Locks, Replacing and Rekeying Recall Information The Rust Wars Badges, Logos VIN, Engine No. Type/Model Identification Transmission No., automatic Paint Color/Codes Lifting van with floor jack/hoist Towing van 2.1L Vanagon Specs


Locks - removal, cleaning and lubricating


Seam Rust Idiot's guide to seam rust repair POR 15 Frank's Recipe John Anderson's Seam Fix


Westfalia and Syncro graphics VW Logo


1988-1991 Vanagon 1986-1988 Vanagon/Syncro 1968-1979 Bus


30 Clutch, Controls 32 Torque Converter Manual Transmission Automatic Transmission 39 Differential


Overview 30.2 Clutch Slave Cylinder 30.2 Clutch Master Bleeding the System


34 Controls, Assembly 35 Case, Gears, Shaft


34.4 -34.12 Gearshift Lever, Adjusting


Changing gearbox oil


37 Controls, Assembly 38 Case, Gears, Shaft


10 Assembly 13 Crankshaft/Crankcase 15 Cylinder Heads / Valve Drive 17 Lubrication System 19 Cooling System [20] Fuel Supply [23] Fuel Injection, Diesel System [24] Fuel Injection, Aircooled (AFC) [24] Fuel Injection, Water-cooled [26] Exhaust System/Emission Controls [27] Electrical, Battery, Starter, Alternator [28] Ignition System


Air Cooled - AFC Diesel Water Cooled/Syncro


10.2 Removing 10.5 Installing


10.6 Removing 10.7 Installing


10.8 Removing 10.10 installing


Push Rods, Installing


19.11 Thermostat 2.1L 19.x Coolant hoses/pipes replacing Bleeding the Cooling System


Vanagon to Napa part conversion Stainless Replacement Pipes


By the Bentley The Contrarian (easy) Method


Bosch Parts Reference Replacing Fuel Lines Replacing Fuel Lines (revisited) Fuel Pump


1993 (eurovan) 1986 - 1991 (vanagon) 1983.5 - 1985 (2.0 L) 1980 - 1983.5 (air cooled)


[24] Digijet [24] Digifant


[24.57] AFM [24.13] -Temperature sensor II


Cleaning Adjusting Wiper Track Adjusting Wiper Spring Capacitor Fix


Dual Battery setup [27.11]Starter Repairing


Overview Flash Alert! Dual Battery Relay Dual Battery Relay Install


28.11 Ignition timing Ignition Switch


[40] Front Wheel Suspension, Shafts and Axle [42] Rear Wheel Suspension, Shafts and Axle [44] Wheels, Tires, Wheel Alignment [46 - 47]Brakes [48] Steering


'80-'84 Lower Ball Joints Upper Ball Joints Upper Control Arm Bushing R&R Syncro Lower Ball Joint R&R


[42.7] Constant Velocity (CV) Joints [42.5]Rear Wheel Bearings Replacing Trans Final Drive Seals


44.3a Syncro Alignment Wheel Bearings Rotors, Bearings


[46] Mechanical Components [47] Hydraulic Components, Regulator, Booster


[46.11]Parking Brake, adjusting Rear Brake Parts orientation Rear Brake Adjustment


Brake master cyclinder [47.8a] Bleeding brakes (manual method)


Steering Rack R&R Another Steering Rack How-to Steering Hydraulics Flush


Replace Window Cranks


64.4 - 64.5 Replace Glass, Seals Window Regulators Vent Windows (quarter glass)


[66.1] pre 1986 Mirrors [66.?]Antenna [66.1-66.4] Mirrors - 1986 and up Trim Cladding (fiberglass skirts)


[70.5 ]Instrument Panel - Dashboard (T J Hannink) Visor Mirror Cigarette Lighter R&R Fix Warped Door Panels


72.4-72.5-Armrests- Remove, Install, Tighten Headrest Removal


Roof - Maintainence, Painting [75.4-75.5] Pop-up roof, removing, installing [75.6a] Roof Vent (Skylight)


Replacing Canvas Installing pop top seals


[76.X] Dometic Fridge [76.20] Sink cabinet, removing Changing the LED


Refrigerator Madness Fridge Tips Useful linkage


Heater Blower R& R Controls


Atwood Furnace Install


Convert AC from R-12 Compressor


90.14 Instrument Cluster with Tach


90.21 Coolant Temp sensor - gauge


Warning Light Fix


Deutche Methode - Brakes D. M. - Vacuum Systems Observational Inspections Recipe for Performance All About Lubricants the Ultimate Fix Mailing List Survival Auto Insurance Madness


Electrical Engine Exterior Interior Suspension/Wheels


Dual battery setup 3rd Brake Light Radio Power From Key-in Circuit Programmable Intermittant Wiper


Vent and Port covers Camper Top Install Front Door Screens Fridge Vent windshield


Center Consoles Grab Handles


Owner/Listmembers Sites List Vendors Wikis, Groups and Forums Maintainance & Restoration Other Vendors Gatherings Camping resources


Canada U.S.A.


pomes by unca joel Electrical Theory by Joseph Lucas Haynes Manual Explained


Tales of the Workshop Jabberwagen A small collection of Haiku Stopping by a Bus on a Snowy Evening

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